Kanban

Kanban (in kanji 看板 also in katakana カンバン)is a concept related to Just in Time (JIT) production, but these two concepts are not the same thing. The Japanese word Kanban translates literally to "sign" or "instruction card."

Kanban is a signaling system. As its name suggests, Kanban uses cards to signal the need for an item. Other devices such as plastic markers (Kanban squares) or balls (often golf balls) can also be used to trigger the movement, production, or supply of a unit in a factory.

For example, in the production of a widget, the operator has two shelves, one on either side of the workplace. The raw materials arrive on one shelf and the finished article on the other. These shelves act as kanbans.The outgoing kanban signals the customer's need so that when it is empty, the operator must produce one more widget.

The Kanban is sized so that it can only hold however many the customer needs (usually one). When the operator begins work, he takes the raw material from the incoming kanban, thus signalling to the supplier that he needs more.

References

Operations Management (4th Ed), Slack, Chambers & Johnston, 2004. p533

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